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35L Kneader Equipment of New Variety
Rotor:
It is designed to the hollow blades of Banbury sort. The hollows are connected with axial hole of rotor shaft utilized as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base difficult alloy and grinding, then plating with difficult chrome and polishing.
Cooling/heating method:
A typical piping method is adopted for either cooling or heating materials in mixing procedure. By means of the system cooling water or steam is fed in 3 methods to the cavities of the rotors blades, the chamber and the leading ram.
Tilting system:
It consists of a rotor with brake, cycloidal equipment reducer, TP sort worm and worm gear, and many others.. It is in a position to actuate the mixing chamber tilting by 140° all around the front rotors.
Dust sealing device:
our patented sealing technology adopts five kinds of sealing structures and three sealing defensive lines, completely solves the worldwide difficult problem of powder leakage,he sealing system will keep the machine never leak powder within 3 to 5 a long time.
The stationary seal ring is made from the tin bronze,which size is times than the normal one. and its structure is specially designed.The sealing system is easy for maintain and replacement.
At the joint among the best of the mixing chamber and the cantilevered arm of the equipment frame, the dust sealing assemblies with curved slotted partings are used acquiring an superb and reliable sealing function.
The stop encounter of the rotor is sealed by end speak to sealing with nor oil-lubrication and is seals nicely and is wear-resistant and resilient.
Principal driving method:
The component is manufactured up with principal motor, reducer, connecting gears. It realizes odd-pace rotation of the rotors with operating confront 1 other.
We use the hardened-gear reducer which specialized for roll in excess of mixer,it ensure the abrasion resistance, while keeps the gear toughness.
Pneumatic manage system:
Pneumatic handle method is controlled by XG get. The bi-directional air cylinder tends to make the ram up or down. In circumstance the above load takes place in the mixing chamber, the prime ram can be raised automatically or manually if required, so as to shield motor from overload.
Electrical control method:(the motor is Siemens manufacturer)
Imported PLC system and electric manage components which are all imported goods or imported engineering merchandise are adopted in the electrical manage technique as to raise manage reliability.
Benefits:
(1)Maximum Dispersion & Large Production
Double blades, appropriate clearance & higher cooling effect gives outstanding dispersion , Its production is 4 to 5 times thus preserving on labor and the electricity about 30%.
(2)No Basis Need
The Kneader has a widespread bed plate for all elements and not require basis.
(3)Effortless Cleaning & Colour Adjust
Mixing chamber can be tilted which enables simple cleansing, simply because of this, distinct colored compounds can be made without having difficulties.
Specialized Parameter:
Parameters | VERSION | ||||
X(S)N-35/thirty | X(S)N-fifty five/30 | X(S)N-seventy five/30 | X(S)N-a hundred and ten | ||
Net chamber volume | 75 | 125 | 175 | 250 | |
Working volume | 35 | 55 | seventy five | 110 | |
Front/back rotor friction ratio | one.22 | 1:1.22 | 1:1.22 | 1.22 | |
Power | fifty five | 75 | 110 | a hundred and sixty | |
Main motor rotation speed | 985 | 985 | 985 | 985 | |
Turn angle | one hundred forty | one hundred forty | a hundred and forty | 140 | |
Size | 3200*1900*2950 | 3750*1950*3050 | 3760*2143*30500 | 3930*3000*3660 | |
Bodyweight(kg) | 6500 | 7800 | 10000 | 16000 |
The use of first equipment manufacturer’s (OEM) part figures or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating solution use and compatibility. Our business and the outlined substitute parts contained herein are not sponsored, accepted, or produced by the OEM.