We – EPG Group the bigge EPT Chain and agricultural gearbox manufacturing unit in China with 5 diverse branches. For far more details: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Factory price Cage Welding Device ZHLB/ZHLS-1500/2000/2500/3000
The intelligent rebar cage welding device adopts Mechanical patent( Rebar Cage Welding Equipment):[201935713234.2] and Electrical patent (Rebar Cage Welding Machine V1.):[2019SR731729],and its rewards as underneath:
one.Stepless adjustable velocity, fa EPT processing velocity and large creation effectiveness
2.Presetting system is adjustable, the straightening range is wide, 6-twelve mm threaded steel straightening
3.The feeding system is supported by rolling cage, which can rotate flexibly to set up the steel bars evenly on the metal cage
four.The touring system adopts bevel gears, which can rotate easily.
5.The base beam is manufactured of H metal, which is powerful and tough
6. EPT lifting can lift immediately and bear excellent power
Technical Parameters
| Design | ZHLB (Frequency Conversion)/ ZHLS (Servo) -1500 | ZHLB (Frequency Conversion)/ ZHLS (Servo) -2000 | ZHLB (Frequency Conversion)/ ZHLS (Servo) -2500 | ZHLB (Frequency Conversion)/ ZHLS (Servo) -3000 |
| Cage Diameter(mm) | five hundred-1500mm | 800-2000mm | 800-2500mm | 800-3000mm |
| Cage Length(m) | Standard 12 meters, Customized | |||
| Cage Maxinum Weight | 4500Kg | 6000Kg | 8000Kg | 8000Kg |
| Horizontal Rebar(mm) | Ф16-Ф32mm | Ф16-Ф32mm | Ф16-Ф32mm, Maxi 36mm | Ф16-Ф32mm, Maxi 36mm |
| Winding Rebar(mm) | Ф6mm-Ф12mm | |||
| Wingding Rebar Distance | 50mm-500mm | |||
| Welding Method | Carbon dioxide shielded welding | |||
| Hydraulic station pressure | 16MPa | 16MPa | 16MPa | 16MPa |
| Voltage | 380v 50HZ | 380v 50HZ | 380v 50HZ | 380v 50HZ |
| Power Consumption(KW/h) | 8kw | 15kw | 15kw | 15kw |
| Power | eleven.2kw | fourteen.2kw | 22kw | 28.5kw |
| Excess weight | 1 0571 kg | 14317kg | 15000kg | 15612kg |
| Dimension | 27000mm*1900mm*2400mm | 27000mm*2500mm*3000mm | 27000mm*2900mm*3400mm | 27000mm*3500mm*4000mm |
Merchandise attributes
The gear has a wide assortment of programs and can meet up with the different manufacturing needs of five hundred-2500mm pile diameter,can customise 9-24 meter cage size products in accordance to consumer demands.Vast diameter range of winding rebar could up to 6-twelve mm, totally fulfill industry needs .The winding rebar distance can be established in the assortment of 50mm-400mm by means of the male-device interface,which is handy and basic to work. When the recent length of winding bars reaches, it can instantly swap to the next length with no manual work, thus conserving regular guide operation. The mistake of relocating and repairing discs can be compensated routinely to ensure synchronization of the two discs.Contact screen fault prompt layout, equipment failure gentleman-equipment interface can show alarm details to prompt consumers to swiftly troubleshoot, conserving servicing charges and time.Carbon dioxide security welding is adopted for welding, which is straightforward and practical, and the diameter assortment of horizontal rebar is 16mm-32mm, can satisfy the requirements of diverse rolling cages.
Product Introduction
one. Total computerized feeding gadget to velocity up loading and penetration.
2. The automatic wire feeding system can adju EPT the spacing of Stirrup on line, and the molding high quality is higher.
3. Positive and unfavorable wheel straightening system with substantial precision and prolonged existence
4. Automatic cage design to steer clear of bending owing to self weight during welding.
5. Semi/ full automated welding can be freely selected. The solder joints are correct, large top quality and fa EPT welding speed.
six. The disc is set up with live url layout, so that the turntable can be altered quickly.
7. Frequency management gear chain observe, high precision, genuinely mechanized.
8. Imported PLC and inverter control, large balance
Design and style approach characteristics
1. The products rack is created with steel composition basic principle, gorgeous, good steadiness and higher toughness.
2. The entire device adopts modular layout, and the on-web site assembly is straightforward and quick. The set up function can be accomplished in only 2 days, and the set up effectiveness is improved by two hundred%.
3. The flange design is made of seamless tube cold bending, which tremendously lowers the bodyweight, reduces the inertia of fifty%, will save vitality and saves vitality.
4. Adaptable die ring and cross bar installation layout can be flexibly changed according to diverse pile foundation specs, which is inexpensive and relevant.
5. The flexible design of the stiffened tube, the fastening of the stiffened tube is tightened and the substitute is a lot more handy.
six. The servo motor is adopted to ensure the overall size of the item cage.
Rewards of technical information
1. The two mode EPT can full the fabrication of 800mm-1500mm, 800mm-2000mm arbitrarily sized bored pile foundation reinforcement cage.
two. The tools can method the massive EPT 30m steel cage at a single time.
three. Large precision servo generate, the pitch can be modified at any fifty-300mm, and the pitch mistake can be in 5mm.
4. The cage speed is up to 3.5r/min, and the velocity can be adjusted according to the real predicament.
Qualities of handle program
one. Choice of domestic or intercontinental well-known manufacturer components
2. PLC has 128K software capability, processing pace of .02 ~ .05 s, pace of ten thousand measures in 1ms, RS232 and RS485 communication port, and 2 databases.
three. The man-equipment interface supports several languages U disk information backup perform dual port impartial conversation.
four. The digital control servo technique has the speed and frequency reaction of more than 400Hz, and the pace fluctuation fee is <0.03. It has the function of RS485/RS232 communication and can communicate with PLC in real time.
Process functions of sturdy components
The straightening wheel adopts large good quality higher carbon chromium bearing metal and adopts the warmth treatment method technological innovation of precision bearing. The efficiency of the straightening wheel is much more than 50% larger than that of the related steel.
Process qualities of components processing
With many computerized intelligent laser reducing centers, several computerized welding robots, hundreds of exact vertical and horizontal machining centers, the substantial precision machining of parts is attained, the exchange rate is a single hundred percent.
Processing process of metal cage rolling welder
Business table of gear
|
NO |
Identify |
Qty |
Device |
Remarks |
|
one |
Longitudinal reinforcement frame |
1 |
established |
The five reinforcement frames type a entire by means of the connecting shaft and rotate with each other with the mounted disk. |
|
2 |
Fastened turntable |
1 |
established |
The diameter of the reinforcing cage can be adjusted by rotating with the reinforcement frame. |
|
3 |
Welding system |
one |
established |
Carbon dioxide gas shielded welding, automated welding |
|
four |
Stirrup rack |
one |
set |
The greatest bearing weight 2 tons. |
|
five |
Relocating turntable |
1 |
established |
It can transfer at the identical time of rotation, and obtain diverse pitch of stirrups in accordance to the setting treatment. |
|
6 |
Cage unit |
four |
set |
The power adopts the hydraulic mode and the action is automatic manage |
|
7 |
Electrical manage system |
1 |
set |
Control the work of the total established of products and set the working parameters EPT components also use large quality model products |
|
eight |
EPT system |
1 |
established |
EPT elements with large good quality manufacturer |
|
9 |
Random susceptible areas |
one |
established |
Common hurt areas, too EPT and longitudinal reinforcement positioning dies |
Packaging & Transport
1. The spare parts and manage cupboard will be loaded in picket box.
two. The principal device is nude packing or plastic packing.
three. Also can do as customer’s request.
About Us
The use of unique gear manufacturer’s (OEM) portion numbers or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our company and the detailed substitute components contained herein are not sponsored, accredited, or made by the OEM.
