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SZ1200/1300/1500 Automatic Die Reducing And Creasing Equipment(Manual-automated Sort)
|Max. Paper Size||mm||1200*780||1300X960||1500X1100|
|Min. Paper Dimension||mm||350*350||400X410||540X410|
|Max. Die-slicing Dimensions||mm||1180*760||1280X940||1480X1080|
|Max. Wor ept Pressure||T||three hundred||300||300|
|Cardboard sheet thickness||gsm||250-800||250-800||250-800|
|Corrugate sheet Thickness||mm||one-seven||1-seven||one-7|
2. Primary Attributes:
one) The Bobst kind reduce composition makes the reducing system motion like a scissor, it will comprehend a complete and less complicated lower.
2) Major worm gear employs alloy copper materials, after the seasoned operator’s guide scraping treatment method and rigid standard screening, it can guarantees the driving elements 10 years daily life.
3) The primary chains undertake imported British Renold manufacturer, the distinctions of 10 chains are less than .2mm.
4) The join among gear box and driving shaft adopts sleeve and pin composition guaranteeing a sturdy link.
The machine adopts frequency controller to obtain stepless speed acceleration which can reach to 5000 instances for each hour. During actual production, it can usually operate at 3600 to 4200 instances for each hour in accordance to the quality of the board. If the top quality of the paper is good, a good operator even can function the equipment at optimum velocity.
As it is proven in the image of the machine, the equipment adopts automatic paper feeding technique which retains the operator away from the die-reducing portion. The mounting and adjustment of the die plate is also completed exterior of the die-reducing portion with sensors and detectors at die-chopping part to ensure that the equipment can not be commenced when the die-reducing plate is at adjustment position.
Apart from the sensors at die-cutting component, there are sensor or technique switches at window component to make the entire device at checking standing to make sure its safety.
c. Operation ease:
There is Guy-device interface put in in the control panel which will displays the protection position of the machine as properly as malfunctions to aid the operator. Digicam is also set up in front of the operator for him/her to keep track of the procedure status at the shipping and delivery portion.
d. Main Constructions and Crucial Substance Employed
one) Four Principal Large Elements: They are: bottom station, relocating platform, upper platform and device wall. The base station is produced of gray solid iron -HT 200 the shifting system is ductile iron – QT forty two-ten and the equipment wall is high quality A3 steel.
2) Main Push:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment kinds a shifting established to ensure stable pressure out put of not less than three hundred tons.
The content for the worm shaft is 40Cr with quenching therapy and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
3) Die-reducing and Creasing Element:
The travel is transferred via crank rod to pendulum which will provide the moving platform to shift up and down to reach die-reduce and creasing purpose.
The pendulum is created of high high quality ductile iron. The pendulum axis is accomplished by induction harden with floor hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 kind automated die-slicing and creasing equipment. In comparison with automated die-reducing and creasing equipment which is employed for cardboard die-cutting, this kind of computerized die-slicing and creasing machine is largely utilized for corrugated board which demands significantly less pressure for die-slicing, in this situation quite some producers have created scaled-down width on the pendulum and smaller sized diameter on the pendulum shaft. We hold broader pendulum and greater diameter on its shaft to make our equipment previous for a more time existence.
The die-chopping plate employs 7 mm 75 Crl plate which has much more hardness and daily life span than the manganese plate.
4) Board Conveying:
It adopts 3-cam intermittent positioning unit to ensure the boarding conveying accurate and stable.
The equipment employs gripper bar kind with 12A long joints chain which is much less in excess weight and less shock to the intermittent device underneath the precondition to guarantee the power of the chain. The manufacturer of the chain is Renold U.K with large precise and quality. .
The Gripper bar adopts aviation aluminum with three bridge type- light-weight in excess weight and high in strength.
5) Electric Component
The electrical elements are made and assembled according to the European CE common and utilizes world wide acknowledged manufacturer products.
six) Installation of Die
The die mounting and dismounting adopts aspect withdrawing ways which time conserving and straightforward for operation.
There are two techniques for the fixation of the die-both by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is easy, convenient and trustworthy.
three. Special Characters of Our Machine:
1) Clever And Special Entrance Lay Layout:
Compared with the card board sheet, the corrugated board has a lot more toughness. If the corrugated board abnormally reaches to the front lay, it will hurt the entrance lay and the gripper bar when the front lay reaches to its maximum position.
Normally the producers will set up sensors on this portion to quit the equipment when the paper is fed abnormally to the front lay. Even so, when the device is running at the large speed, the inertia will provide the machine to run for a even though to make the front lay to its highest level and then also harm the entrance lay and the gripper bar.
Our particular style is that when the irregular board feeding transpires and being detected, the front lay can never reaches to its maximum point which tends to make cost-free from front lay and gripper bar damages because of irregular paper feeding.
As it is our special style, so there is no image to be proven here.
two) Auto-Manual Switching Technique
The Feeding method for this kind of equipment can do automobile and handbook. When the sheet shape is great, you can use car-perform. When the condition of the sheet is not excellent, you can use guide perform and do sheet feeding manually.
When the sheet is not great in form,, you can open up the rear beam and lift up the feeder to do manual feeding.
|Name||Brand name and Origin||Remarks|
|Bearing||SKF Swiss||Important part|
|IKO Japan or HangZhou, China||Not important element|
|Chain||Renold U.K||Main Chain ( Discrepancy of less than .2 mm for for each ten chains of equipment chain duration)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photograph Electric powered Swap||Fotek ZheJiang|
|Primary Motor||Siemens||Joint Enterprise|
|Pneumatic Elements||Dawn, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and supply||CPG ZheJiang|
/ The use of authentic gear manufacturer’s (OEM) element numbers or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating item use and compatibility. Our business and the shown substitute elements contained herein are not sponsored, accepted, or manufactured by the OEM. /