China Best Sales High Abrasion Resistant Flexible Rubber Jaw Shaft Star Coupling Element PU Coupling Spider

Product Description

Rubber Spider Coupling Characteristic: 

1. Performance Shock Absorber
2. Low Compression Deformation
3. Corrosion Resistance
4. Oil Resistance
5. High Pressure Resistance
6. Wear Resistance

Rubber Material Compare

Why Us:

We have a fully-equipped workshop that meets ISO 9001:2015 and IATF 16949:2016 requirements. All products are compliant
with FDA, WRAS, UL, RoHS and REACH standards, and meet DIN, JIS and ASTM regulations. Material report and dimension
checking report are available.

1. Quality Approvals. More than 15 years professional manufacture experience.
2. Experienced Staff and Service.   Professional R&D team, production team, sales team, after-sales service team.
3. Product Performance and affordable cost.   Superior performance with most competitive price.
4. Prompt Delivery.   Faster delivery time. 
5. Small Orders Accepted.
 

Supplying Standard and Customized Rubber & Plastic Parts
Established in 2004, Xihu (West Lake) Dis. Rubber is specialized in providing quality customized rubber molding,
extrusion parts, plastic injection products and some standard parts.

Meeting Various Standards
We have a fully-equipped workshop that meets ISO 9001:2015 and IATF 16949:2016 requirements.
Our products are compliant with FDA, WRAS, UL, RoHS and REACH standards, and meet DIN, JIS
, BS and ASTM regulations.

Parts include, but are not limited to:
Grommet, sleeve, feet, gasket, wheel, bellow, cap, dust cover, pad, washer, Strip, plug, stopper, grip,
seal, bushing, bumper, blocks, and anti vibration mounts etc.

FAQ

1. What types of rubber do you use?

Xihu (West Lake) Dis. Rubber has extensive experience in a vast range of rubber, including: Natural Rubber, SBR, CR, NBR, HNBR,
EPDM, Silicone Rubber, FPM, ACM, FK etc.

2. What types of plastic do you use?
Xihu (West Lake) Dis. Rubber has extensive experience in a vast range of plastics, including: ABS, Polypropylene (PP), PVC, POM,
PE, PEEK, Polyamide (PA) Nylons, PBT, etc.

3. What services do you provide?
We offer a broad range of services, including, Custom Rubber Molding, Liquid Injection Molding, Rubber Extrusion, and
Rubber/Plastic to Metal Bonded Parts.

4. Why us?
4.1 More than 15 years professional manufacture experience.
4.2 Professional R&D team, production team, sales team, after-sales service team.
4.3 Superior performance with most competitive price.
4.4 Faster delivery time.

5. Perfect quality control process
5.1 Raw material inspection 
      All raw materials before warehousing must be tested, and the corresponding physical property report shall be issued,
and compared with the physical property report of raw materials. Only when the test values of the 2 physical property
reports are consistent, can they be warehoused.

5.2 Mold inspection
      After mold development or cleaning, we will check the full size of the mold to ensure that the quality of each cavity is
the same.

5.3 Product inspection
      In the process of product production, inspectors regularly inspect the semi-finished products to ensure the rationality
of the process and control the defective rate within a reasonable range.

5.4 Finished product inspection
      The double inspection can ensure that the product appearance and size are 100% qualified.

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How does a spider coupling compare to other types of couplings, such as jaw couplings or gear couplings?

Spider couplings, jaw couplings, and gear couplings are all commonly used in mechanical systems for power transmission and misalignment compensation. Each type of coupling has its own unique characteristics and advantages. Here’s a comparison:

• Spider Couplings: Spider couplings, also known as flexible couplings or jaw/spider couplings, use an elastomeric spider to transmit torque and accommodate misalignment. They are known for their flexibility, vibration dampening, and ability to handle angular, radial, and axial misalignment. Spider couplings are suitable for a wide range of applications and are cost-effective solutions for moderate torque requirements and misalignment compensation.
• Jaw Couplings: Jaw couplings consist of two hubs with curved jaws that interlock and transmit torque. They are simple to install and provide a secure connection. However, jaw couplings are less effective in accommodating misalignment compared to spider couplings. They are suitable for applications with minimal misalignment and moderate torque transmission.
• Gear Couplings: Gear couplings use toothed gears to transmit torque between shafts. They are robust and capable of transmitting high torque while accommodating some misalignment. Gear couplings are often used in heavy-duty applications that require precise torque transmission and can tolerate limited misalignment.

When comparing these couplings, spider couplings stand out for their versatility in handling various types of misalignment and providing vibration dampening. Jaw couplings are simpler and suitable for applications with minimal misalignment, while gear couplings excel in heavy-duty applications with high torque requirements. The choice between these couplings depends on the specific requirements of the application, including torque, misalignment compensation, space limitations, and cost considerations.

What are the symptoms of spider coupling wear or deterioration, and how can they be identified?

Spider couplings, like other mechanical components, can experience wear and deterioration over time due to factors such as torque, misalignment, and environmental conditions. Identifying the symptoms of wear is crucial for maintaining coupling performance and preventing unexpected failures. Here are some common symptoms of spider coupling wear and deterioration:

• Vibration and Noise: Increased vibration or unusual noise during operation can indicate wear in the spider coupling. Excessive wear can lead to reduced dampening of vibrations and increased noise levels.
• Reduced Torque Transmission: If the coupling is no longer transmitting torque efficiently, it may indicate wear or damage to the elastomeric spider. Reduced torque transmission can result in decreased equipment performance.
• Visible Cracks or Tears: Inspect the elastomeric spider for visible cracks, tears, or signs of deformation. These issues can lead to uneven load distribution and compromised coupling function.
• Uneven Shaft Movement: Misalignment caused by wear can lead to uneven movement of connected shafts. This can be observed through irregular motion or wobbling during operation.
• Increased Heat Generation: If the coupling is generating more heat than usual, it may indicate excessive friction due to wear. Overheating can accelerate wear and affect coupling performance.
• Irregular Performance: If machinery or equipment connected by the coupling experiences irregular or unpredictable behavior, it could be a sign of coupling wear affecting torque transmission.

To identify these symptoms, regular visual inspections, vibration analysis, and performance monitoring are recommended. If any of these symptoms are observed, it’s advisable to replace the worn or damaged spider coupling with a new one. Routine maintenance and timely replacement can help ensure the continued reliability and performance of spider couplings in mechanical systems.

Are there different types of spider couplings available for various uses?

Yes, there are different types of spider couplings available to suit various industrial applications and requirements. These variations in design and material offer flexibility in choosing the right coupling for specific uses. Here are some common types of spider couplings:

• Standard Jaw Couplings: These couplings feature a simple design with two hubs and an elastomeric spider. They are suitable for general-purpose applications that require misalignment compensation and torque transmission.
• Curved Jaw Couplings: These couplings have curved lobes on the elastomeric spider, allowing for increased misalignment compensation and dampening of vibrations. They offer higher torque capacity and are commonly used in pumps, compressors, and conveyors.
• Spider Couplings with Spacer: These couplings include a spacer between the hubs, allowing for greater axial misalignment compensation. They are used in applications with longer distances between shafts.
• Lovejoy Couplings: Lovejoy couplings are a specific brand of spider couplings known for their high torque capacity, durability, and ease of installation. They come in various styles, including standard, curved jaw, and split type.
• Bowex Couplings: Bowex couplings are designed for applications with high torque requirements and aggressive operating conditions. They offer excellent misalignment compensation and are used in heavy-duty machinery.
• Insert Material Variations: Spider couplings come with elastomeric inserts made from various materials such as rubber, polyurethane, and thermoplastic. These materials offer different levels of flexibility, temperature resistance, and chemical resistance.
• Electrically Insulating Spider Couplings: Some spider couplings are designed with electrically insulating materials to prevent electrical current transmission between shafts. These couplings are used in applications where electrical isolation is critical.

The choice of spider coupling type depends on factors such as torque requirements, misalignment compensation needed, operating conditions, and industry-specific requirements. Proper selection ensures optimal performance, extended equipment lifespan, and reduced maintenance needs.

editor by CX 2024-03-05